Construction Zone
Don\
eyesoreracing
Dave Coleman
Senior Moderator
Location: Long Beach, CA
Join Date: 05/13/2007
Age: Possibly Wise
Posts: 448

Rally Car:
Mazda3, SE-R Spec-V, 510



Re: DMS Rebuild kits
September 15, 2008 07:44PM
What, what what!?

Advice like this, from people who do stuff, is so much more useful that people who know stuff... Kinda like when one of my dipshit LeMons teammates dropped our free turbo and bend the compressor wheel, rendering it, we thought, completely useless. One of the other team members, a former turbo engineer said "don't worry, just bend the blades back with some pliers. Mass is conserved, balance is fine, used to do it all the time..."

So, just so this wisdom is actually useful, what part are you bending on these motocross forks? The (small) shaft, or the (big) body?

-Dave

(just bought some Bel Rey waterproof grease today...)

> Grant, these strut thangs are virtually the same
> construction as any old moto-cross front fork.
> We bent and straightened them routinely.
>
> I've straighten already a dozen or more slightly
> skewed inserts.
> I made up some wide alloy blocks with a radius to
> match to set the inserts on , then you dial
> indicate them in while on the press, mark them
> where they're high (the INSERTS YOU FOOL, not
> YOU!), then place another radiused support block
> thang a top and press!
>
> Keep checking and correcting till the rod runs
> free.
>
> Easy.
> >
> > Grant Hughes
> > www.nocoastmotorsports.net
> > Denver, CO
>
>
>
>
> John Vanlandingham
> Sleezattle, WA, USA
>
> Vive le Prole-le-ralliat
>
> www.jvab.f4.ca


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Jon Burke
Jon Burke
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Location: San Francisco, CA
Join Date: 01/03/2008
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Posts: 1,402

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Subaru w/<1000 crashes


Re: DMS Rebuild kits
September 16, 2008 01:11AM
thought I'd share....lots of pretty pics.

'servicing'
http://www.dirtyimpreza.com/forums/showthread.php?p=93716#post93716



Jon Burke - KI6LSW
Blog: http://psgrallywrx.blogspot.com/
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brianallmotor
Brian R. Barton
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Location: The hills of West Virginia
Join Date: 02/01/2009
Age: Midlife Crisis
Posts: 220

Rally Car:
Mazda 323 BP-T


Re: DMS Rebuild kits
October 04, 2009 08:37PM
time for a rebuild. going to my local motobike shop tomorrow to see if they carry Bel-Ray Waterproof Grease. seems what a bunch of people are using.

Seals?? they are indeed marked 50mmx58mmx4mm. anyone have a good part number for replacements? are there different manufacturers for those seals? Frick, you said you might have the NAPA partnumber- do you still have it? JVL, do you have a part number i can give my autoparts guy for the DMS seals???

thanks,
-Brian

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tedm
Ted Mendham
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Location: NH
Join Date: 02/17/2006
Age: Ancient
Posts: 697

Rally Car:
once upon a time drove WRX, Sentra, SAAB 99



Re: DMS Rebuild kits
October 05, 2009 09:10AM
I usually order something like a Harwal 50 58 04AO (nitrile) seal through Kaman Industrial. About $5 each. Do a google search. Lot's of choices.

And I use any EP rated grease, that is in stock at the local auto parts store.

I don't have a NAPA rearby.







Ted Mendham
www.rensport.net
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krisdahl
Kris Dahl
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Location: Issaquah, WA
Join Date: 02/13/2006
Age: Midlife Crisis
Posts: 282

Rally Car:
Integra, Civic


Re: DMS Rebuild kits
October 05, 2009 11:55PM
Jon: Pictures no worky.
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Jon Burke
Jon Burke
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Re: DMS Rebuild kits
October 06, 2009 02:10PM
^^ sorry, I found out after the fact that to see those pics, you have to sign-up at dirtyimpreza.com (sorry about that). I emailed the admin and complained about that little technical fact, but to no avail.

I don't have them uploaded anywhere else.



Jon Burke - KI6LSW
Blog: http://psgrallywrx.blogspot.com/
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krisdahl
Kris Dahl
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Integra, Civic


Re: DMS Rebuild kits
October 07, 2009 02:56PM
Jon,

That forum software is a complete mess. I registered. When I login I get an error on every page view. I tried resetting my password, but the site doesn't ever actually send the reset email.

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Jon Burke
Jon Burke
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Re: DMS Rebuild kits
October 07, 2009 05:05PM
?? weird. I'll upload to imageshack this week and repost. no problemo.



Jon Burke - KI6LSW
Blog: http://psgrallywrx.blogspot.com/
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Jon Burke
Jon Burke
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Re: DMS Rebuild kits
October 07, 2009 11:48PM
these are going to be big....sorry...

Basic 'servicing'.

1) take off suspension. use a heat gun to take off the bolt on the bottom and use an impact gun.



2) yank out the insert and bump stop


3) clean out old grease, inspect bushings (yes, mine need to be replaced)
Also clean out the seal...




4) put in new grease between bushings (I used a big ass flat head screwdriver as a long putty knife)





Jon Burke - KI6LSW
Blog: http://psgrallywrx.blogspot.com/
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brianallmotor
Brian R. Barton
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Location: The hills of West Virginia
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Mazda 323 BP-T


Re: DMS Rebuild kits
October 08, 2009 01:40AM
ok, went to NAPA today. got a tube of valvoline synthetic grease, package says it works on CV Joints--- and most of all Moly fortified.

seals- they looked up the seal. 50x58x4... they found the part number but nothing in the computer. i have been getting that a lot so far, one of the online sites that had it wanted $10 per seal. time to call the Seatle Speed Shop.
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john vanlandingham
John Vanlandingham
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Location: Ford Asylum, Sleezattle, WA
Join Date: 12/20/2005
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Posts: 14,152

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Saab 96 V4



Re: DMS Rebuild kits
October 08, 2009 09:46AM
brianallmotor Wrote:
-------------------------------------------------------
> ok, went to NAPA today. got a tube of valvoline
> synthetic grease, package says it works on CV
> Joints--- and most of all Moly fortified.
>
> seals- they looked up the seal. 50x58x4... they
> found the part number but nothing in the computer.
> i have been getting that a lot so far, one of the
> online sites that had it wanted $10 per seal. time
> to call the Seatle Speed Shop.

Oh no just because i have them on the shelf, don't call.
Surely two or three more hours searching must be better than calling here.






John Vanlandingham
Sleezattle, WA, USA

Vive le Prole-le-ralliat

www.rallyrace.net/jvab
CALL +1 206 431-9696
Remember! Pacific Standard Time
is 3 hours behind Eastern Standard Time.
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Doivi Clarkinen
Banned
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Re: DMS Rebuild kits
October 08, 2009 10:53AM
john vanlandingham Wrote:
-------------------------------------------------------
> Oh no just because i have them on the shelf, don't
> call.
> Surely two or three more hours searching must be
> better than calling here.
>

Why would you have seals for 40 & 50mm struts, John? I just can't even think of a reason... ;P
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Jon Burke
Jon Burke
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Re: DMS Rebuild kits
October 08, 2009 02:45PM
are there any kind of upgrades or options for the bump stops? I don't bottom out very often on these, but when I have, its been HARD.






Jon Burke - KI6LSW
Blog: http://psgrallywrx.blogspot.com/
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john vanlandingham
John Vanlandingham
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Location: Ford Asylum, Sleezattle, WA
Join Date: 12/20/2005
Age: Fossilized
Posts: 14,152

Rally Car:
Saab 96 V4



Re: DMS Rebuild kits
October 08, 2009 02:52PM
Jon Burke Wrote:
-------------------------------------------------------
> are there any kind of upgrades or options for the
> bump stops? I don't bottom out very often on
> these, but when I have, its been HARD.
yes
>
>
>
>
> Jon Burke - KI6LSW
> Blog:
> 'Holy Shit!' @ 4:10






John Vanlandingham
Sleezattle, WA, USA

Vive le Prole-le-ralliat

www.rallyrace.net/jvab
CALL +1 206 431-9696
Remember! Pacific Standard Time
is 3 hours behind Eastern Standard Time.
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Jon Burke
Jon Burke
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Re: DMS Rebuild kits
October 08, 2009 05:06PM
john vanlandingham Wrote:
-------------------------------------------------------

> yes
> >

>


and those could be found.......???


or do I have to call you first? smiling smiley






Jon Burke - KI6LSW
Blog: http://psgrallywrx.blogspot.com/
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