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Bruce Beauvais
Bruce Beauvais
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Re: 1963 SAAB 96
February 10, 2010 03:05PM
modernbeat Wrote:
-------------------------------------------------------
> We had to send in cores for the shoes.
>
> The Sonnett tank is smaller and is configured
> completely different from the 96 tank. And, it's
> illegal for Rally America use, which requires the
> stock tank, or a FIA approved fuel cell.
>
> Jason McDaniel


JVL is correct. Sonnett tank is shown in the Homologation papers as alternate. Without loking it up, 96 tank is 12 gallon, Sonett is 15 gal. Same base but taller.



Bruce Beauvais
Too many SAABs to count
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john vanlandingham
John Vanlandingham
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Saab 96 V4



Re: 1963 SAAB 96
February 10, 2010 03:29PM
Bruce Beauvais Wrote:
-------------------------------------------------------
> modernbeat Wrote:
> --------------------------------------------------
> -----
> > We had to send in cores for the shoes.
> >
> > The Sonnett tank is smaller and is
> configured
> > completely different from the 96 tank. And,
> it's
> > illegal for Rally America use, which requires
> the
> > stock tank, or a FIA approved fuel cell.
> >
> > Jason McDaniel
>
>
> JVL is correct. Sonnett tank is shown in the
> Homologation papers as alternate. Without loking
> it up, 96 tank is 12 gallon, Sonett is 15 gal.

The early tanks are 30 something liters, later tanks about 39 liters or just over 10 gallons. The Sonett tank is somewhere between 12 and 13ish.

Enough to make a difference.
> Same base but taller.
>
> Bruce Beauvais
> Too many SAABs to count






John Vanlandingham
Sleezattle, WA, USA

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modernbeat
Jason McDaniel
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1963 SAAB Historic, 1995 Impreza Open Light totaled at WRC Mexico, 2005 STi Pikes Peak winner



Re: 1963 SAAB 96
December 27, 2010 10:34PM
John or Bruce, do you have a copy of the homologation papers showing the tank? We're looking for some documentation before we install a Sonnett tank.
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modernbeat
Jason McDaniel
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1963 SAAB Historic, 1995 Impreza Open Light totaled at WRC Mexico, 2005 STi Pikes Peak winner



Re: 1963 SAAB 96
March 28, 2011 12:49PM
Finally completed an event without missing a stage. Still have some tuning issues, but the car seemed to handle fine at the speeds we were running.





And video...



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alkun
Albert Kun
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volvo 242


Re: 1963 SAAB 96
March 28, 2011 01:09PM
Very nice!

Congrats on the success.
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modernbeat
Jason McDaniel
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1963 SAAB Historic, 1995 Impreza Open Light totaled at WRC Mexico, 2005 STi Pikes Peak winner



Re: 1963 SAAB 96
February 08, 2013 04:59PM
We've been doing some more work in preparation of the 100 Acre Wood Rally at the end of the month. The biggest change is moving from the SAAB Solex carbs to a Porsche Weber carb. So far it looks like a winner. We also rebuilt a set of Sonnett front discs and had Porterfield make up some competition pads for them. Last, we finally got hold of the 96 FIA homologation papers that showed the allowed extra capacity fuel system. They basically plumbed a Sonnett tank on top of the standard tank.

The engine with the new carb and aircleaner.


The crazy Sonnett brakes. The caliper twists in relation to the disc!


Notice this fuel filler is on the wrong side. It feeds the additional tank.


And another of the engine with the new carb.




Jason McDaniel
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modernbeat
Jason McDaniel
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1963 SAAB Historic, 1995 Impreza Open Light totaled at WRC Mexico, 2005 STi Pikes Peak winner



Re: 1963 SAAB 96
February 08, 2013 05:00PM
The engine is actually a later two-stroke from a non-bullnose. We've squeezed it into our bullnose. The only body modification was having to lose the window shade on the front grille. We were able to keep the distributor shield after a little judicious repositioning. The water pump is stock to the later engine and we replumbed it to use the bullnose radiator. The alternator brackets are a copy of...something old. I can't remember. The intake manifold is a heavily modified Solex manifold with an adapter plate bolted to the top of it.

We had been having issues for years with the carbs on this car. We've been through three sets, and hundreds of jetting/timing combos trying to get it into it's power band. It's a big-bore and big-port engine that doesn't really come on until 4000 rpm, but it was being choked off by the Solexes at around 4500 rpm. That didn't make it much fun. With the Porsche carb we haven't hit redline yet, but the math says around 8000 rpm should be the end. And the car is MUCH more fun since it's easier to drive and can stay in the power band.

Here's a good shot of the brake caliper showing the odd tapered pads. I realize this was common on SAABs, but SAABs are still new to me.


The GT dash grafted into our Bullnose.


Opening up a clearance slot in the carb adapter plate. Needs more room for the linkage to swing below the mating line.


One of the more traditional aircleaner setups we used. It's available is someone else needs it.


That aircleaner was modified to allow more air in through the gaps around the air cleaner tops. We made custom foam aircleaners using iPD foam.


The current engine setup. This shows some of the rerouted cooling plumbing.


The aircraft clock and EGT gauge. We keep a close eye on the exhaust temps.


Found this early Terra Trip computer a few years ago. Getting it into working order has been a saga, but it seems to finally be working correctly after adding an isolated power supply from David Navone. It's so old that when sent back to Terra Trip for repair, they said they had never seen one and the only reference they had to it was a copy of a magazine advertisement from the '70s.


And another action shot from a 2011 event, the last time it was driven in anger.




Jason McDaniel
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Mad Matt F
Matt Follett
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Re: 1963 SAAB 96
February 08, 2013 09:29PM
Oh Man...

That is so full of awesome!

3 cylinders UNITE! Wait, I have those pesky valves...
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Rallymech
Robert Gobright
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Re: 1963 SAAB 96
February 08, 2013 10:32PM
The tires look gigantic. What size are they? What final drive ratio are you using?



Robert.

"You are way too normal to be on Rally Anarchy." Eddie Fiorelli.
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modernbeat
Jason McDaniel
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1963 SAAB Historic, 1995 Impreza Open Light totaled at WRC Mexico, 2005 STi Pikes Peak winner



Re: 1963 SAAB 96
February 09, 2013 12:36AM
Quote
Rallymech
The tires look gigantic. What size are they? What final drive ratio are you using?

5.83:1 and 27" tall tire.

We're using the vintage designed Mickey Thompson Mini Mag tire, which has been in production since 1969 and will fit on our skinny 4" wheels and under the tight fenders of the SAAB. The size is E78-15. When's the last time you saw a tire size in that notation? We were afraid the design wouldn't work for drive wheels and the wear would be horrific, but they've worked without having to add cross grooving and have held up well.

Before you comment on the tire choice, remember that this isn't just a Rally America Historic class car, but the owner wanted a car built with no technology past about 1970. It's not built to be competitive, but to be fun and unique. If we wanted competitive we'd have an '86 Golf or a turbo '85 Quattro Coupe.



Jason McDaniel
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john vanlandingham
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Re: 1963 SAAB 96
February 09, 2013 12:58AM
Quote
modernbeat
Quote
Rallymech
The tires look gigantic. What size are they? What final drive ratio are you using?

5.83:1 and 27" tall tire.

Talk to Genoss Herr Rallymech about getting some more period correct 155/80 x 15 Vredesteins..
Period correct-er, doubtless .68 tons lighter per tire , and probabaly 63cm tall
or 24.7 theoretical lengths of an imaginary king's thumb.

And importantly, not merely work so much better, it'll look better-er.

Those are some pretty big flywheels for the poor innocentwiddle wing-dinger to sin up.


Quote

. If we wanted competitive we'd have an '86 Golf or a turbo '85 Quattro Coupe.

You don't have to go all sarcastic now, pardner..

You could merely do a V4 powered 96...
But then there'd be no acceptable excuse for now winning outright...



John Vanlandingham
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MrToad
Jim Turner
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Re: 1963 SAAB 96
February 09, 2013 08:02AM
I say keep the rrrRRRINGG DIng ding ding. Can recall buying six packs of SAABoil.
Great car. You'll like the front discs.
JT
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Rallymech
Robert Gobright
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Re: 1963 SAAB 96
February 09, 2013 12:12PM
I have been running Veredestein Snow+. They are the correct diameter and come in 145 or 155 15. You should try a set. They are really good.



Robert.

"You are way too normal to be on Rally Anarchy." Eddie Fiorelli.
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john vanlandingham
John Vanlandingham
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Saab 96 V4



Re: 1963 SAAB 96
February 09, 2013 12:42PM
Quote
MrToad
I say keep the rrrRRRINGG DIng ding ding. Can recall buying six packs of SAABoil.
Great car. You'll like the front discs.
JT
Yep the 2 major mods: normal 96 discs---which are bigger diameter than the discs on a stock Xratty...and an alternator...
And with 5.83 final drive it ought to go like stink, too bad he never asks me about this Special I input shaft and counter gear I have which raise first and second gear a little closer to third....smoking smiley

Yeah git holt of Robert about some right sized tires, try a set. I've seen 'em they look damn good.



John Vanlandingham
Sleezattle, WA, USA

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www.rallyrace.net/jvab
CALL +1 206 431-9696
Remember! Pacific Standard Time
is 3 hours behind Eastern Standard Time.
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Doivi Clarkinen
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Re: 1963 SAAB 96
February 09, 2013 03:03PM
Quote
Rallymech
I have been running Veredestein Snow+. They are the correct diameter and come in 145 or 155 15. You should try a set. They are really good.

They are good for snow but they are the worst thing in the world for gravel.
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