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MRWmotorsports
Martin Walter
Infallible Moderator
Location: North Gower, Ontario, Canada.
Join Date: 03/01/2006
Age: Ancient
Posts: 450

Rally Car:
Nissan 240SX


Re: Custom 240SX stage rally suspension. Round 2.
December 28, 2011 10:04PM
Here's a couple with everything attached...

-Martin.
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Ian S
Ian Seppanen
Junior Moderator
Location: Esko, MN
Join Date: 10/19/2011
Age: Settling Down
Posts: 149

Rally Car:
1991 Nissan 240SX


Re: Custom 240SX stage rally suspension. Round 2.
December 28, 2011 10:37PM
It looks like you modified the lower damper mount at the knuckle. Did you just weld on one of Johns little D shaped bits as shown about? Why remove the stock post? Strength I am guessing. It always looked like a potential week point to me, but I have yet to see one fail.



I Seppanen, Car #240
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MRWmotorsports
Martin Walter
Infallible Moderator
Location: North Gower, Ontario, Canada.
Join Date: 03/01/2006
Age: Ancient
Posts: 450

Rally Car:
Nissan 240SX


Re: Custom 240SX stage rally suspension. Round 2.
December 29, 2011 12:19PM
John said "those big Japanese 20mm pins are impossible to mount to, modify it to take a 1/2" bolt in double shear to fit a regular shock"... or something similar. What you see is what I came up with. It's worked flawlessly for 5 1/2 seasons. I think it was 2" square box with 1/8" wall (or maybe thicker). I cut the big pin off flush, cut the 2x2 to fit over the cast steel "lug" that was left, welded it on and drilled holes for the mounting bolt. You need to position it pretty carefully so as to not have the shock hardware rub the CV boot. This will depend on what springs you use and how high your spring perches are.. the ones pictured above (short shock, single spring) were fine, but with my double springs I ran into slight rubbing.

-Martin.
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MRWmotorsports
Martin Walter
Infallible Moderator
Location: North Gower, Ontario, Canada.
Join Date: 03/01/2006
Age: Ancient
Posts: 450

Rally Car:
Nissan 240SX


Re: Custom 240SX stage rally suspension. Round 2.
December 29, 2011 12:47PM
Here's a long rear, I use a Tein top mount, and a pin that screws onto the shock shaft.

And the modified tower.. i'd give myself more roon on the next one.

-Martin.
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Russell OConnell
Russell OConnell
Mega Moderator
Location: WA
Join Date: 12/28/2011
Age: Midlife Crisis
Posts: 12

Rally Car:
none


Re: Custom 240SX stage rally suspension. Round 2.
December 29, 2011 03:46PM
This is the S14 style RUCA (Rear Upper Control Arm in 240sx speak)

SPL Parts version:



http://www.splparts.com/index.html sells the best suspension parts for Nissans.

Many people have had good luck with the budget Chinaspeed fleabay knockoff control arms as long as they replace the rod ends with better quality QA1 / FK / Etc. items. The most economical way is to re-tap the metric ebay stuff for the common 5/8ths 18 rod ends.

They hold up to road race and drift abuse but would probably need to be replaced more frequently for rally jumping action. They'd likely last longer than the un-reenforced subframe mounts.

Quote
john vanlandingham
What more do ya need to get sideways?

Only other thing needed is a good LSD or spool and there are literally dozens of good options for the 240sx R200 diff! One of these day's I'll build a rally machine to fly through the woods. Sean tells me its the best drift event ever where you get to go sideways on public roads for hours on end.


Here is a handy thread for DIY traction and toe links (the straight ones) with part numbers and dimensions needed for the rod ends and radius rods.

http://www.nissanroadracing.com/showthread.php?t=1633



Edited 2 time(s). Last edit at 12/29/2011 04:13PM by Russell OConnell.
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Russell OConnell
Russell OConnell
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Re: Custom 240SX stage rally suspension. Round 2.
December 29, 2011 04:02PM
Quote
MRWmotorsports

I like that action and vote it the best way to go.

I saw this setup on a local ministock that might be easier to implement.



Cut and Drill out the existing pressed in OEM pin for 1/2" bolt and secure with suitable spacers and nut.



Edited 1 time(s). Last edit at 12/29/2011 04:03PM by Russell OConnell.
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Robert Culbertson
Out of this dumpster fire
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Join Date: 08/15/2010
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Re: Custom 240SX stage rally suspension. Round 2.
December 29, 2011 07:47PM
Single shear bolts are not the best way to go, especially when they're only grade 5!
In single shear the bolt is being bent as well as having a vertical load on it, this = bad.
In double shear, the bending is much less (depending on spacer width) and the bolt sees half the stress from the vertical load, this = good.
I think the trouble in removing the stud, drilling it out, and then dicking around with spacers is WAY more trouble than welding on a chunk of tubing.
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Ian S
Ian Seppanen
Junior Moderator
Location: Esko, MN
Join Date: 10/19/2011
Age: Settling Down
Posts: 149

Rally Car:
1991 Nissan 240SX


Re: Custom 240SX stage rally suspension. Round 2.
December 29, 2011 09:17PM
Interesting info. I have seen plenty of the S14 upper control arms, I used to have one.





I have spent plenty of time drooling over all of SPL's products, but I am not ready to go that route yet. I cant justify spending such big bucks on something that is essentially a wear item. Im pretty good with a welder these days, so I plan to build a few sets and run with it. Basically do what Martin did, modify the design until I have a winner. That being said, you are spot on with the subframe mounts. I beefed mine up a little, but I would prefer to keep the easily replaceable control arms slightly bendable to avoid damaging the Subframe or its mounting.



I Seppanen, Car #240
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Russell OConnell
Russell OConnell
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Location: WA
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none


Re: Custom 240SX stage rally suspension. Round 2.
December 29, 2011 10:18PM
Here is a good recipe for home made low cost control arm bits:



Details - http://www.nissanroadracing.com/showpost.php?p=39646&postcount=127

And some additional nice things with lower control arms:

Build Thread - http://www.nissanroadracing.com/showthread.php?t=2703
(See his Photobucket acct for more detailed images) http://s87.photobucket.com/albums/k143/ka-power/?start=all




He's using low cost ball joint hardware from UB Machine - http://ubmachine.com/. Handy for lowered asphalt cars but not so good for rally.

I agree it's a good idea to keep at least the lower control arms OEM (or with replaced inner joints with rod ends or spherical bearings) so they bend in an off rather than the heavy duty DOM stuff that will likely bend something else harder to fix.
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phlat65
Sean Medcroft
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Location: Edmonds, Washington
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Rally Car:
Building a Merkur


Re: Custom 240SX stage rally suspension. Round 2.
December 29, 2011 11:39PM
I am going for the ball joint being the weak link, Snap ring holds it in the arm, keep a spare in the car.
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eyesoreracing
Dave Coleman
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Location: Long Beach, CA
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Mazda3, SE-R Spec-V, 510



Re: Custom 240SX stage rally suspension. Round 2.
December 30, 2011 12:41AM
Why not just switch to 300ZX rear uprights and use fork-style lower shock mounts? Saves 7 lbs per side, too..



-D
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MRWmotorsports
Martin Walter
Infallible Moderator
Location: North Gower, Ontario, Canada.
Join Date: 03/01/2006
Age: Ancient
Posts: 450

Rally Car:
Nissan 240SX


Re: Custom 240SX stage rally suspension. Round 2.
December 30, 2011 12:55AM
I have some, problem is bilstein rally shocks don't come with forks for the bottom mount. I thought about running the shocks upsidedown. I thought of some other thinsg too, but it was all way to much effort.

-Martin.
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Ian S
Ian Seppanen
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Location: Esko, MN
Join Date: 10/19/2011
Age: Settling Down
Posts: 149

Rally Car:
1991 Nissan 240SX


Re: Custom 240SX stage rally suspension. Round 2.
December 30, 2011 01:15AM
Quote
eyesoreracing
Why not just switch to 300ZX rear uprights and use fork-style lower shock mounts? Saves 7 lbs per side, too..



-D

As sweet as the alloy z32 rear knuckles would be, there are a few issues, that for the time being make them a non option.

First of all, they are spendy. Not a lot, but enough that throwing away the 3 full sets of knuckles, 6 front, 6 rear, that I have, becomes less appealing.

Aluminium is soft. I would rather rinkle a stamped steel control arm then tweak the knuckle.

Finally, I think Martin is correct. No way around it, either the damper or the upright will need to be modified. I would rather do the knuckle.



I Seppanen, Car #240
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240tshead
Taylor Shead
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Location: UTA, Texas
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Rally Car:
scrap heap


Re: Custom 240SX stage rally suspension. Round 2.
January 09, 2012 03:55AM
Good read. Thank you. Need to re-read again tomorrow. It's late. Hmm my brain is becoming saturated with info and needs to be squeezed out into real life.
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russellmn
Russell Telker
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Location: Barnum, MN
Join Date: 01/17/2012
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none yet


Re: Custom 240SX stage rally suspension. Round 2.
January 17, 2012 05:31PM
Ian, did you get this figured out? If you need some help the next couple days, I'm about 20 minutes south of ya and am a pretty good fabricator. (yeah, I'm new on here, but I've been around metal fab for years)

PM me if you want my #



competition+spectators+time clock= sudden dips in talent tank pressure
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